ERW Pipe Production Line

Name: ERW Pipe Production Line|High-Frequency ERW Tube Mill - OCTAL Pipe
Brand: OCTAL
SKU: 295625812

Yakabatanidzwa ERW Pipe Production Line kubva pakutsemuka kusvika pakurongedza
Solid{{0}state HF welding kuti igadzikane-seam inobuda
Kubvisa bead + saizi / kutwasanudza kune inodzokororwa geometry
Optional FFX kuumba / DFT yakananga kuumba kune square
QA modules inosarudza: kutarisa kwepamhepo, UT / eddy ikozvino, hydrotest
Zvakawanda-zvakagadzirwa: carbon/galvanized, HSLA/AHSS, stainless (by config)
Octal Pipe inotsigira dhizaini + kutumira + kudzidziswa (sarudzo)

Tumira Inquiry

Chigadzirwa Nhanganyaya

ERW Pipe Production Linechigayo chinoenderera chinoumba simbi tambo/coil kuita chubhu uye inosonerera musono uchishandisahigh-frequency electric resistance weldingkuitira kukurumidza kugadzirwa kwepombi diki {{0}kusvika{1}}pakati nepakati. Kune zvikwata zvekutenga zvinhu, chakakosha ndechekuti mutsara unogona kubatakukurumidza, kushivirira, uye kugamuchirwamushure mekutuma-kwete kungomhanyisa pombi yedemo. AtOctal Pipe, isu tinogadzirisa iyo yakazara Pipe Production Line seyakafanana sisitimu kubva kucoil prep kusvika kuyedza & kupedzisa, saka inobuda ndeyechokwadi uye inodzokororwa.

Typical Technical Parameters

Item	Yakajairika Range (Customizable)
Pipe OD	21.3–660 mm (½″–26″)
Kukora Kwemadziro	1.8–16 mm(zvinoenderana neOD & standard)
Line Speed	Kusvika pa120 m/min(saizi{{0}zvinoenderana)
HF Welder	200–800 kWyakasimba-nyika HF
Dimensional Control	±0.5% OD, kutwasanukaZvishoma pane kana kuenzana na1:2000
Pipe Length	Cheka-kusvika-kureba, kazhinji6–18 m
Mitemo	API / ASTM / EN / GB (neprojekiti)
Kuedza Sarudzo	Eddy yazvino / UT + hydrotest (sezvinodiwa, kusvika500 barzvakajairika kugona)

ERW Mill Options (Magadzirirwo epamusoro atinoendesa)

Chigayo Type	Best For	Zvatinowedzera (Kutarisisa Kwedu)	Typical Output / Size Window
High-Precision ERW Tube Mill (HG Series)	Standard pombi, mechanical chubhu, structural chubhu, mota tubing	Kugadzira kurongeka pane weld point, yakagadzikana HF welding hwindo, saizi yekudzokorora	Muenzaniso OD akatevedzana:Φ8–50.8 / Φ19–115 / Φ48–273
ERW API Oiri & Gasi Mutsetse Pipe Chigayo	API mutsetse pombi / mafuta & gasi mapurojekiti	Seam kusachinja-chinja + kugashira chiyero (NDT/hydrotest modules akagadzirirwa pane yakatarwa)	Project{{0}based OD/WT window (API-yakatarisana)
DFT Yakananga Kugadzira kune Square Line (LW Series)	Sikweya/rectangular hollow zvikamu (HSS)	Yakananga kuumba kunyatsoshanda, chimiro / kona kudzora, kukurumidza saizi yekuvhara zano	Muenzaniso saizi series:40×40–100×100 / 120×120–200×200 / 250×250–500×500
FFX Kugadzira ERW Tube Mill (akawedzera)	Saizi yakakura-kugadzirwa kwemhando, kuchinja kazhinji	Saizi-kugona basa, kuderedzwa-kumisa kutsamira, kukurumidza kuchinja nzira	Yakagadzirirwa neOD renji + chigadzirwa musanganiswa (kutenderera + maitiro ezvimiro)
Stainless Steel Tube Production Line (HGB) (akawedzera)	Stainless simbi tubing kugadzirwa	Kugadzikana kwemaitiro ekusina tsvina, anowirirana seam / kupedza kudzora, kudzika kwekubata kugadzirira	Stainless chubhu mutsetse (chirongwa{{0}based OD/WT range)

ERW high-precision welded pipe unit-octal pipe storage feed octal pipe

feed clamping octal pipe ERW API oil and gas welded pipe unit octal pipe

ERW Pipe Process Flow

erw_process_flow_recolor_octalpipe

Sei Octal Pipe Engineers an ERW Tube Mill Line

Mutsetse weERW unoratidzika kunge uri nyore pabepa: koiri → kuumba → HF welding → saizi → cheka-kudzima. Mumiti chaiyo, matambudziko anotarisana nevatengi anonyanya kushanda:

kuchinja kwecoil kunokonzera kumira uye parameter kudonha
mipendero yemitsetse uye kurongeka kwekugadzirisa gadzira zvimedu zvakavanzwa
weld seam inotaridzika zvakanaka, asi kugamuchirwa kunokundikana gare gare
saizi nekucheka-kubvisa hazvienderane nekumhanya kweguyo, saka zvinobuda zvinodonha

Ndosaka Octal Pipe ichigadzira iyo ERW chubhu chigayo mutsara sengetani inofananidzwa, ine chiteshi chega chega chakakura kuti chitsigire hwindo rako reOD/ukobvu, musanganiswa wechigadzirwa, uye kufambiswa kwebasa.

Coil-ku-kubvisa gadziriro(kutsemura + kuenzanisa + accumulator + tambo kujoinha) kuchengetedza kudya kwakadzikama uye kuderedza kumhanya kudonha.
Kuumba sarudzo sarudzo(zvakajairwa kugadzira,FFX, kanaDFT) zvichibva pakuti chaunokoshesa ndechekuvhara saizi yakakura, kukurumidza kuchinja, kana sikweya/rectangular chubhu kubuda.
Solid-state HF induction weldingyakagadziridzwa yakatenderedza hwindo rako reukobvu uye kumhanya kwechinangwa, saka haufanirwe kudzika pasi kuti uchengetedze musono.
Kubvisa bead + kutonhora + sarudzo online normalizingkudzora seam kupera uye kutsigira kuomarara kweprojekiti zvinodiwa.
Kukura uye kutwasanudzayakarongedzerwa kuti idzokororwe geometry pakumhanya kwako kwawakaronga, kwete chete ne-kumhanya kwakaderera.
Cheka-kusvika-kureba nekupedzisa(kubhururuka-kudzima, kupedzisa sarudzo, kurongedza/kurongedza) zvakagadzirirwa kuenderana nezvinoda kutumira.

Kuita kuti kutenga zvinhu kuve nyore, tinotsanangurawo mutsara nenzira yakajeka, yequote-ready scope modules-kuti uzive zvinosanganisirwa, zvaungada kuita, uye zvinokanganisa kugamuchirwa.

erw_process_flow_recolor_octalblue

Main Equipment (Yakajairika Configuration)

1. Slitting Line (coil-ku{{2}kugadzirira)

Octal Pipe inopa chikamu chekutsemura se "weld-quality" yekumberi-kwete kungocheka makoiri. Isu tinotarisa pakugadzikana kwe strip wide uye edge mamiriro ekudzora, nekuti ERW musono kugadzikana kunotanga pano. Yakajairika chiyero chinosanganisira coil mota/uncoiler, kutsemura musoro, tension control, zvimedu zvema mhepo, uye ma strip rewind/recoil sarudzo. Kumapurojekiti ane zvinodiwa zvakanyanya kugamuchirwa, tinogona kugadzirisa-conditioning kuderedza bharr-nyaya dzinechekuita nemusono uye kunatsiridza kuumba kusachinja-chinja.

2. Uncoiler + Leveling + Shear & Welder + Accumulator

Isu tinogadzira chikamu ichi kuchengetakuramba uchidyisayakagadzikana, nekuti inomira kazhinji ndiyo inokonzeresa HF welding paramita kudonha mukugadzirwa chaiko. Iyo pasuru inogadziriswa seti inofananidzwa: kusunungura nekugadzikana kwakagadzikana, kuenzana kwekudzikama, shear & welder yekujoinha mitsetse, uye acumulator yakakura kune yako yekumhanyisa chirongwa. Kukosha kwevatengi kwakapfava: mutsetse wakadzikama, zvikanganiso zvishoma zvekutanga/kumisa, uye kukurumidza kukwira-kusvika pakubuda kwakadzikama.

3. Kugadzira Chigayo (roll{1}}kuumba kuvhura-seam round profile)

Octal Pipe inogadzirisa chigayo chakatenderedzaVee geometry kugadzikanapaweld point-apa ndipo panorasikirwa negoho chinyararire. Zvichienderana nechigadzirwa chako musanganiswa, tinogona kupa zvakajairwa kuumba kana kubatanidza sarudzo seFFX/DFT (apo sikweya/rectangular kubuda kana shanduko yekuchinja kuri pamberi). Roll set dhizaini, kutevedzana kwekupfuura, uye kurongeka kwekutonga kunogadzirirwa kubata mupendero kurongeka uye kuderedza "yakavanzika mismatch" iyo inozove yekugadzira weld.

4. Yakasimba-state HF Welder (HF induction welding)

Isu tinoshandisayakasimba-state HF weldingseyakakosha welding mhinduro, yakagadziridzwa neOD yako / ukobvu hwindo uye kukurumidza kwechinangwa. Chatinonatsiridza hakusi kusarudzwa kwemagetsi chete, asi kugadzikana kwepasuru yewelding: heat input control range, direction/impeder marongero, uye kusvina hunhu panzvimbo yeweld-kuitira kuti umhanye zvekumhanya usingaite seam consistency. Kana purojekiti yako ichiida, tinogona kuwedzera weld yekutarisa mapoinzi anobatsira timu yako kugadzirisa nekukurumidza panguva yekutumwa.

5. Internal & External Bead Removal + Kutonhora

Bead control ndipo panonzi "zvinotaridzika zvakanaka" inova "kugamuchirwa-yakagadzirira." Octal Pipe inosanganisa yemukati / yekunze scarfing yakamisikidzwa kune welding chikamu, pamwe neinodzorwa inotonhorera nzvimbo yekudzikamisa saizi yekudzika. Izvi zvinoderedza basa rekukuya uye zvinoita kuti ID/OD irambe ichishanda-kunyanya kukosha kana vatengi vachiitira hanya nezvekudzika kwemvura, lining, kana mativi anodikanwa.

6. Sizing Mill (kushivirira kutonga + chimiro kugona)

Octal Pipe inogadzirisa saizi kuti iwane inodzokororwa geometrypakumhanya kwekugadzira, kwete chete pakunonoka kuedza kumhanya. Chikamu che saizi chinogona kugadzirirwa pombi yakatenderedza, uye (nekushandisa / kuseta) tsigiro sikweya/rectangular chubhu nzira dzekugadzira kana zvichidikanwa. Isu tinokurawo chiteshi ichi kuti chienderane nepamusoro pekugadzira / welding kumhanya, kuti isave iyo "yakanyarara bhodhoro" inodzikisira kubuda chaiko.

7. Flying Cheka-kudimburwa-kusvika-kureba pamutsetse wekumhanya

Octal Pipe inopa nzira dzinobhururuka-kubvisa zvigadziriso zvakagadziridzwa kumusanganiswa wechigadzirwa chako uye zvaunofarira chirimwa, kusanganisira masaha anotonhora anobhururuka uye nzira dzekucheka kubhururuka kunopisa{1}}kusiyana. Kiyi kudzora kureba uye kuchinjika kwakadzikama nekumhanya kwemutsara-kuti ugone kubata kuchekwa chaiko usinganonotse chigayo. Ichi ndicho chimwe chezviteshi zvinobata zvakanangana nekufambisa kwekutakura uye kubata kuzasi.

8. Mhanya-kunze kweTable + Stacking & Packing Solution

Tinotora-kubuda nekurongedza sechikamu chehuwandu hwekugadzira, kwete zvekufunga. Tinogona kupa-matafura, kutamisa/kuunganidza, otomatiki stacking, bundling/packing sarudzo, uye kumaka mafambiro ebasa. Izvi zvinoderedza kumanikidzwa kwevashandi, kunonatsiridza kusachinja-chinja kwekutakura zvinhu, uye kunoita kuti mayadhi afambe zvakanaka-kunyanya munzvimbo-zvigayo zvinobuda.

Optional Technology	Zvazvinobatsira
FFX yekugadzira sarudzo	Inodzikisira seti dzemaroll uye inonatsiridza saizi-kugona kwemhando
Yakananga Kuumba kune Square (DFT) sarudzo	Zvirinani kune sikweya/rectangular chubhu yekutarisa
Roller quick{0}chinja system	Inocheka shanduko yekudzikira, inovandudza uptime KPI
Automated stacking / kurongedza	Inoderedza kushanda, inovandudza kuenderana kwekutakura

Yakagadzirirwa ERW Pipe Equipment Configuration

Apa ndipo panoita "RW mill" aproject-fit production system{{0}chikamu chinonzwikwa nevatengi munguva, goho, nekukasika kubvuma.

Coil Prep Inodzivirira Welding Drift

Isu tinokoshesa coil prep kugadzikana (kutsemura kurongeka, kuenzana, kuunganidza huwandu, tambo yekujoinha kuvimbika). Mashoma anomira anoreva yako HF welding paramita kugara yakatsiga, uye mutsara unosvika yakagadzikana kugadzirwa nekukurumidza.

Kugadzira Kunobata Kubatana Kwemupendero

Maumbirwo anogadziriswa kudzivirira kurongeka pamberi penzvimbo yeweld-nekuti kusarongeka chinyararire kunowedzera mwero wekugadzirisa. Zvichienderana nehukuru hwako uye musanganiswa wechigadzirwa, tinokurudzira kuumbwa kwakajairwa,FFX, kanaDFTkuenzanisa shanduko yako uye chigadzirwa zano.

HF Welding Yakagadzirirwa Kukobvu Hwako Hwindo

Tinosarudzayakasimba-simba reHF renyikawobva wamisa chikamu chewelding (kusanganisira impedance/guide control uye kusvina maitiro) kuti ienderane neOD/ukobvu hwehwindo rako-kuti usaite zvekumhanya kuti uchengetedze musono.

Bead Removal + Normalizing Panodiwa

Bead scarfing uye sarudzoonline induction normalizingbatsira kuchengeta OD/ID kupera kunoenderana uye kutsigira kuomarara kudiwa zvinodiwa. Iyi ndiyo imwe yedzakasira nzira dzekudzikisa kuzasi kukuya / rework mukugadzirwa chaiko.

Saizi, Kutwasanura, uye Zvinoyerwa Kushivirira Zvinangwa

Saizi uye kutwasanudza zvakagadzirirwa kurova zvinoshanda zvekugamuchira zvinangwa (OD kushivirira, kutwasanuka, uye chimiro chekutonga). Chinangwa hachisi "chakasimba pabepa," asi chinodzokororwa nekumhanya kwako kwakarongwa uye hurongwa hwekuchinja.

Kugamuchira Modules Pasina Kuuraya Kuburikidza

NDT nesarudzo dzekuyedza (eddy current, UT, hydrotest) zvinosarudzwa zvichienderana nezera rako uye danho rekugamuchirwa kwevatengi{{0}zobva rafananidzwa nekumhanya kwemutsara kuitira kuti QA isaite chiteshi chinoputsa huwandu hwawakagadzira.

Typical Products & Applications

Application	Chii Vatengi Vanotarisira Nezve	Mamiriro Atinoita Mhinduro Yedu
Structural Simbi Pipe / Hollow Zvikamu	Geometry kudzokorora (chimiro, kutwasanuka, kuenderana saizi)	Kugadzira + saizi yekuseta kuti ubate chimiro pakumhanya kwekugadzira; inogadzirika kune yakatenderedza & structural chubhu mazano; kukurumidza shanduko sarudzo kune dzakawanda SKUs
Motokari Tubing (HSLA / AHSS)	Maitiro akatsiga pane zvepamusoro-zvishandiso zvesimba (mawindo madiki ekuumba/welding)	Tarisa pakugadzira kugadzikana, weld heat yekuisa control, bead manejimendi, saizi kuenderana kumhanya uchidzokorora
Pombi yepombi (Galvanized / Carbon Steel)	Kumhanya, kuenderana kureba kutonga, kupedzisa kwakachena	Kuchekwa kwakavimbika-kusvika-kureba, kurongedza/kubata kwakadzikama, galvanizing{2}}kuyerera kwehushamwari kuti utumire/kugadzwa

ERW structural steel pipe and hollow sections production output ERW automotive tubing for HSLA and AHSS applications ERW conduit pipe (galvanizedcarbon steel) finished pipe stacking for shipment

Bata izvozvi

FAQ

Q1: Ndeupi musiyano uripo pakati peFFX neDFT muchigayo cheERW?

A: FFX inonatsiridza saizi-kugona basa uye inoderedza roll{1}}kutsamira pakuisa; DFT yakagadziridzwa yakananga sikweya / rectangular chubhu kugadzirwa.

Q2: Ndeapi saizi renji inogona kuvhara ERW chubhu chigayo?

A: Iyo OD uye ukobvu hwindo rinogoneka uye zvinoenderana nekugadzira, HF simba, saizi, uye yako yaunovavarira zviyero.

Q3: Ndeupi ruzivo runodiwa kune quotation uye marongero?

A: OD/WT hwindo, musanganiswa wechigadzirwa (kutenderera/square/rect), chinotarirwa mwero, chinodiwa chekuyedza chiyero, hurongwa hwekugona, uye marongero ewekishopu.